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Algoma Steel Electrical Arc Furnace
105 West Street
Sault Ste. Marie, ON
P6A 7B4

Completed: 2024
Work Type: Industrial

The ALGOMA Steel's Electric Arc Furnace Foundations Phase 1 and 2 project required a significant financial commitment of $11.77 million. This investment was necessary to ensure the successful completion of the project, which involved the construction of foundations for the electric arc furnace.

To create these foundations, a massive amount of concrete was utilized, totaling over 8000 cubic meters. This concrete was carefully monitored throughout the construction process to ensure its quality and durability. Additionally, 1000 tonnes of reinforcing materials were used to strengthen the foundations and provide structural support.

The project involved several tasks, including mass concrete pours. These pours required careful planning and execution to ensure the concrete was evenly distributed and properly compacted. Concrete monitoring was also a crucial aspect of the project, as it allowed for the identification and resolution of any potential issues or defects.

Furthermore, the installation of anchor bolts was a key component of the project. These bolts, measuring 4" and 6" in diameter and 10' in length, were securely embedded in the concrete foundations to provide stability and support for the electric arc furnace.

In addition to the concrete and anchor bolts, the project also included the supply and installation of reinforcing materials. These materials, such as steel bars and mesh, were strategically placed within the concrete to enhance its strength and prevent cracking or structural failure.

Overall, the successful completion of this project was made possible through careful planning, continuous monitoring, quality control, meticulous execution, and the expertise of the construction team.

The foundation project for ALGOMA Steel's Fume Treatment Plant was a crucial part of the overall construction process. The plant, which aimed to improve air quality and reduce emissions, required a strong and stable foundation to support its operations.

To achieve this, a total of 4,200 cubic meters of concrete was used in the construction of the foundation. This massive amount of concrete provided a solid base for the plant, ensuring its stability and durability. Additionally, 450 tonnes of reinforcing steel were incorporated into the foundation to enhance its strength and resistance to external forces.

One of the key features of the foundation project was the construction of two concrete towers. These towers, each standing at an impressive height of 60 feet, played a crucial role in the fume treatment process. Measuring 30 feet by 30 feet, these towers were designed to accommodate the necessary equipment and machinery for the treatment of fumes.

The construction of these towers involved the installation of a 3-foot thick roof slab, which provided a sturdy and reliable cover for the equipment housed within. This thick slab ensured the protection of the machinery from external elements and provided a safe working environment for the plant operators.

Furthermore, a 23-foot anchor bolt ring was incorporated into both structures. This anchor bolt ring served as a secure attachment point for the towers, preventing any potential movement or instability. By securely anchoring the towers to the foundation, the risk of structural damage or collapse was minimized, ensuring the safety and longevity of the fume treatment plant.

Overall, the foundation project for ALGOMA Steel's Fume Treatment Plant was a complex and significant undertaking. The use of a large amount of concrete, reinforcing steel, embedded steel and angle demonstrated the commitment to creating a strong and stable foundation. The construction of the concrete towers, with their thick roof slabs and anchor bolt rings, further enhanced the reliability and safety of the plant. This foundation provided the necessary support for the successful operation of the fume treatment plant, contributing to ALGOMA Steel's commitment to environmental sustainability and air quality improvement.
 

Project Photos